System Overview
Our company's unmanned grab crane system is a comprehensive, intelligent solution designed specifically for bulk material storage. The system integrates high-precision positioning, 3D modeling, intelligent identification, and automatic control technologies to enable automated grabbing, transfer, stacking, and inventory management of bulk materials such as coal, ore, and slag. This revolutionizes traditional operations that rely on manual labor and operate in harsh environments, ushering in a new era of unmanned, intelligent storage.
Core Technologies
1. Gray Bus Precision Positioning Technology
Achieve ±1mm positioning accuracy for the trolley (X-axis) and trolley (Y-axis), providing the foundation for automated travel and precise stockpile positioning.
2. Laser Scanning 3D Modeling Technology
Using LiDAR to scan the stockpile in real time, it dynamically generates a high-precision 3D point cloud model, accurately identifying the stockpile shape, volume, and access points.
3. Intelligent Anti-Sway Control Technology
Designed specifically for the grab bucket, this advanced algorithm eliminates sway during operation, enabling stable, accurate, and fast automatic alignment and delivery, with an anti-sway accuracy of ±0.4°.
4. Multi-Sensor Fusion and Intelligent Identification
Integrating visual recognition, radar collision avoidance, and material level monitoring sensors, it intelligently identifies vehicles, obstacles, and stockpile boundaries, ensuring safe operations.
5. Intelligent Collaborative Scheduling Algorithm
Based on material recipes and production plans, it automatically generates optimal operation instructions and intelligently plans routes, enabling collaborative operations and avoidance among multiple vehicles.
What problems does the system solve?
High personal safety risks: Completely freeing personnel from hazardous environments exposed to high temperatures, high dust levels, toxic and hazardous gases, and falling objects, achieving inherent safety.
Low operational efficiency: Overcoming drawbacks such as unstable manual operation rhythms and fatigue, achieving 24-hour continuous and efficient operation, and improving operational efficiency by 30%-50%.
High operating costs: Significantly reducing labor costs, equipment maintenance costs and energy consumption caused by collisions and misoperation.
Extensive management: Addressing issues such as inaccurate manual inventory counts, data lags, and information opacity, enabling real-time and precise management of warehouse data.
High environmental impact: Reducing dust emissions during operations, helping companies achieve green and environmentally friendly production.
Core application industries
Iron and steel metallurgical industry, thermal power generation industry, mining industry, non-ferrous metal industry, chemical industry, waste disposal and environmental protection industry, etc.
